Random Case Sealer

Random Case Sealer

Random Case Sealer

RAYONG | 15-25 CPM

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Machine Features

1) Machine Description: Please refer machine transformation section below
2) Machine Footprint: Please refer the footprint above
3) Product flow direction: Left to right / Right to left as per customer’s requirements
4) Material of construction: Powder coated Steel

1) Case Size Capabilities:
• Max Dimension
500L x 300 W x 300H
• Min Dimension
200L x 150 W x 130H
• All the dimensions are in mm
2) Machine Output: 25 cases/ min
3) Changeover Capabilities: na

1) Infeed Case Separation:
A pneumatic operated cylinder at the infeed of the machine serves
to separate incoming cases to create required minimum spacing.

2) Case centering:
Centering of case is achieved by conveyor mounted side guides that
are stepper motor operated or pneumatic operated.

3) Case size determination:
Determination of case size is achieved by way of Bar code scanning
Based on the reading of Bar code scanner, the slides of the machine
move to respective position.

4) Case Transportation module:
Transportation of cases across the machine is by way of Chain
conveyor with lugs. This conveyor is AC motor driven with speed adjustable from HMI.

5) Case Minor and Major flap:
folding module
This module is mounted on a separate vertical slide
Up/Down movement is rapid and is servo/stepper operated.
Based on the size of case as determined by the bar code sensor, this
module moves up or down to suit the case size
Trailing minor flap folding is by way of stepper motor operated flap
folding wheel.

6) Tape Head module:
This module is mounted on a separate vertical slide
Up/Down movement is rapid and is servo/stepper operated.
Based on the size of case as determined by the bar code sensor, this
module moves up or down to suit the case size.

7) Tape Heads:
Machine is fitted with top closing tape head.
Tape head is fitted with “Low tape sensor” and “MIssingtape
sensor” to alarm the operator or stop the machine.

1) Infeed Elevation: 650 -700 mm
2) Case Discharge: 650 – 700 mm

1) Alarms
• Tape low level -detection and message display in the HMI
• Guard Open sensers – detection and message display in the HMI
• Emergency Stop – detection and message display in the HMI
• Low Air – detection and message display in the HMI
• Discharge full – detection and message display in the HMI
• Case Jam inside the Machine – detection and message display in the HMI

• E stop at locations (to be aligned with customer)
• ISO 18349 PL-D Compliant safety system
• Can be complied with End Users local safety compliance

• Electricity:
220 v AC, 3 Phase + Neutral, 50 Hz

• Connected Load: 5kW

• Compressed Air:
6 bar consistent supply

1) MTTR & MTBF
• Mean Time Between Failure: 60 minutes
• Mean Time to Repair: 60 seconds

2) Change Over time: na

1) Design Related: Layout and GA Drawing of the Equipment

2) Safety:
• All equipment comply with En-13849 PL-D Safety compliance

3) Electrical:
• Single Line Diagram.
• PLC Program Source Code.
• HMI program source code.
• Comply with Customer’s color coding of wires and cables.
• Comply with Customer’s tower lamp function standards.
Individual wire numbering and device numbering

4) Documentations Related:
• Machine Manual with following sections
a. Operation Manual
b. Spare-parts Manual
c. Trouble shooting section.
d. CIL instructions
• IO / Alarm / Message lists

1) Standard Components (Applicable if used in the Machine):

• PLC and HMI
•Allen Bradley, compact logic PLC HMI Panel view 800 7 inches

• Geared Motors
• SEW Euro drive

• Pneumatics
• Festo / SMC

• Vacuum Cup
• Festo / Vaccon

• Venturi
• ANVER USA / Festo

• Endless Belts
• Ammeraal Beltech

• Stepper Motor and Drives
• Oriental Motor

• Servo Motors and Drives
• Allen Bradley

• VFDs
• Allen Bradley

• Safety System
• Allen Bradley

• Servo Gearbox
• Newstart / Shampoo / Bonfiglioli

• Rollers
• Interroll

• Tape Heads
• 3M/ Dekka/ Equivalent

Specifications

Speed

Up to 25 cases/min

Min. case size

Up to 25 cases/min

Sealing

Up to 25 cases/min

Changeover

Up to 25 cases/min

Contruction

Up to 25 cases/min

Changeover

Up to 25 cases/min

Resources

Random Case Sealer RAYONG I
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